Extrusion & Post
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Random copolymer polypropylene pipe special material (Nordic standard) extruded products haul-off speed mismatch
Problem Phenomenon
The extrudate is uneven in thickness; when hauling is too fast the product becomes thinner and narrower, and when hauling is too slow the product becomes thicker and wider.
Mismatch between haul-off speed and extrusion speed causes product dimensional deviation.
Cause Analysis
(1)The haul-off speed setting does not match the extrusion speed\
(2)The haul-off machine slips, the actual haul-off speed is unstable\
(3)The haul-off clamping force is insufficient or too large\
(4)Extrusion speed fluctuations make hauling difficult to synchronize\
(5)The haul-off control system responds slowly
Solution
(1)Adjust the haul-off speed to match the extrusion speed, determine the synchronous speed by the weighing method\
(2)Check the haul-off tracks or rollers, ensure no slipping, replace the clamping pads if necessary\
(3)Adjust the haul-off clamping force, ensure uniform clamping without damaging the product\
(4)Stabilize the extrusion speed, reduce fluctuation\
(5)Upgrade the haul-off control system, improve response speed and accuracy
Key Takeaway
Haul-off speed mismatch needs to be solved by precisely adjusting haul-off parameters and ensuring stable hauling.
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