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Problem & Solution

Practical answers to common plastic material challenges

1506 questions
Q
Improper cooling water channels affect product quality and production efficiency
A
Cooling water channels need a uniform and efficient layout
Molds & Tooling cooling water channelscooling uniformitymold design
Q
Product breaks unevenly at the gate
A
Gate breaking requires optimizing gate size and cooling
Molds & Tooling gate breakinggate designcooling
Q
Runner cross-section, length, and layout design unreasonable
A
Runners need balanced layout and appropriate cross-section
Molds & Tooling runner designcross-sectionlayoutcold slug well
Q
Product has silver streaks, poor plasticization, or unstable color
A
Back pressure needs to match speed, balancing venting and shear
Molds & Tooling back pressureventingshearplasticization
Q
Cold slug marks appear on the product surface
A
Q
Gate type, size, and position design affect product quality
A
Q
Product deforms on demolding or dimensions unstable
A
Cooling time needs to be reasonably set according to material and wall thickness
Molds & Tooling cooling timedemoldingsolidificationwater channels
Q
Product has sink marks, unstable dimensions, or flash
A
Holding pressure needs to be set according to shrinkage rate and gate freezing time
Molds & Tooling holding pressureshrinkage compensationshrinkage rategate freezing
Q
Improper draft angle design, product sticking to mold or deforming
Q
Wall thickness >5mm thick-walled products have prominent sink marks and bubble problems
A
Thick walls require extended holding pressure and cooling time
Molds & Tooling thick-wall injectionextended holding pressuresink markcooling
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