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Problem & Solution
Practical answers to common plastic material challenges
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11636
questions
Q
Poor Part Weather Resistance
A
This problem is a typical manifestation of poor part weather resistance in the RIM process; the core of the solution lies in ensuring the precise ratio and full mixing of the two components, while controlling the reaction temperature and curing conditions within the optimal window. It is recommen...
Molds & Tooling
poor part weather resistance
Q
Poor Part Heat Resistance
A
This problem is a typical manifestation of poor part heat resistance in the RIM process; the core of the solution lies in ensuring the precise ratio and full mixing of the two components, while controlling the reaction temperature and curing conditions within the optimal window. It is recommended...
Molds & Tooling
curing degree
catalyst dosage
mold temperature
curing time
post-curing
Q
Part Hardness Deviation
A
This problem is a typical manifestation of part hardness deviation in the RIM process; the core of the solution lies in ensuring the precise ratio and full mixing of the two components, while controlling the reaction temperature and curing conditions within the optimal window. It is recommended t...
Molds & Tooling
curing degree
catalyst dosage
mold temperature
curing time
post-curing
Q
Low Part Impact Strength
A
This problem is a typical manifestation of low part impact strength in the RIM process; the core of the solution lies in ensuring the precise ratio and full mixing of the two components, while controlling the reaction temperature and curing conditions within the optimal window. It is recommended ...
Molds & Tooling
curing degree
catalyst dosage
mold temperature
curing time
post-curing
Q
Excessive Ambient Humidity
A
This problem is a typical manifestation of excessive ambient humidity in the RIM process; the core of the solution lies in ensuring the precise ratio and full mixing of the two components, while controlling the reaction temperature and curing conditions within the optimal window. It is recommende...
Material Drying
excessive ambient humidity
mold
Q
Pipeline Temperature Fluctuation
A
This problem is a typical manifestation of pipeline temperature fluctuation in the RIM process; the core of the solution lies in ensuring the precise ratio and full mixing of the two components, while controlling the reaction temperature and curing conditions within the optimal window. It is reco...
Processing Machinery
pipeline temperature fluctuation
temperature
Q
Raw Material Sedimentation in Storage Tank
A
This problem is a typical manifestation of raw material sedimentation in the storage tank in the RIM process; the core of the solution lies in ensuring the precise ratio and full mixing of the two components, while controlling the reaction temperature and curing conditions within the optimal wind...
Molds & Tooling
raw material sedimentation in storage tank
Q
Poor Mixing Head Cleaning
A
RIM mixing quality is the first element determining part consistency. The core control points are: the impingement mixing Reynolds number of the mixing head (to ensure turbulent mixing), the viscosity matching of the two components (to reduce viscosity difference), the accuracy of the metering pu...
Injection Molding
mixing uniformity
mixing head
impingement mixing
component viscosity
metering accuracy
Q
Reaction Rate Fluctuation
A
This problem is a typical manifestation of reaction rate fluctuation in the RIM process; the core of the solution lies in ensuring the precise ratio and full mixing of the two components, while controlling the reaction temperature and curing conditions within the optimal window. It is recommended...
Processing Machinery
reaction rate fluctuation
temperature
Q
Excessive Gate Mark
A
This problem is a typical manifestation of excessive gate mark in the RIM process; the core of the solution lies in ensuring the precise ratio and full mixing of the two components, while controlling the reaction temperature and curing conditions within the optimal window. It is recommended to st...
Molds & Tooling
dimensional accuracy
holding pressure
mold temperature
shrinkage rate
check ring
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