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Problem & Solution

Practical answers to common plastic material challenges

11636 questions
Q
PVA water-soluble film dissolution rate mismatch
A
PVA water-soluble film dissolution rate is determined by alcoholysis degree and thickness
Molding Process PVA water-soluble filmdissolution ratealcoholysis degreefilm thicknessformulation adjustment
Q
PVA hydrolysis aging
A
Hydrolysis aging is caused by polar groups being water-sensitive; selecting a low-polarity grade is the key
Material Drying PVAhydrolysis agingpolar groupanti-hydrolysis stabilizerwaterproof coating
Q
Periodic PVA surface corrugations
A
Corrugations are caused by unstable injection; equipment overhaul and PID control are the key
Injection Molding PVAsurface corrugationinjection stabilityequipment overhaulPID control
Q
Large smoke in PVA processing
A
Large smoke is caused by volatiles evaporation; temperature reduction and exhaust are the key
Material Analysis PVAprocessing smokevolatilesexhaust systemtemperature reduction
Q
Poor PVA plasticization
A
Poor plasticization is caused by improper screw design; optimizing the screw and raising temperature are the key
Processing Machinery PVApoor plasticizationscrew compression ratioshear rateprocessing temperature
Q
PVA internal inclusions
A
Inclusions are caused by raw material and environmental contamination; filtration and environmental control are the key
Production & Quality PVAinclusionraw material filtrationenvironmental cleanlinessrecycled material sorting
Q
Insufficient strength of PVA water-soluble film
A
PVA water-soluble film strength is determined by alcoholysis degree; selecting a high alcoholysis degree grade is the key
Molding Process PVA water-soluble filmtensile strengthalcoholysis degreefilm thicknessplasticizer
Q
PVA hardness too low
A
Low hardness is caused by soft material and excessive plasticization; adding filler is the key
Molding Process PVAlow hardnessrigid fillerplasticizercrystallization control
Q
Insufficient PVA flatness
A
Insufficient flatness is caused by shrinkage difference and stress; uniform cooling and annealing are the key
Molds & Tooling PVAflatnessshrinkage differenceuniform mold temperatureannealing treatment
Q
PVA internal unmelted particles
A
Unmelted particles are caused by insufficient plasticizing; raising temperature and reducing feeding are the key
Processing Machinery PVAunmelted particleplasticizing capacityprocessing temperaturescrew mixing
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