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Problem & Solution

Practical answers to common plastic material challenges

11636 questions
Q
Rough inner wall of PVA extruded pipe
A
Rough pipe inner wall is caused by mandrel condition and insufficient cooling; polishing mandrel and internal cooling are key
Extrusion & Post PVA pipe rough inner wall mandrel polishing internal cooling melt elasticity
Q
Longitudinal stripes on PVA extruded film
A
Longitudinal stripes are caused by die defects and pressure fluctuation; die maintenance and pressure stability are key
Extrusion & Post PVA film longitudinal stripes die gap melt pressure lip flatness
Q
PVA film blocking, difficult to delaminate
Q
Bending deformation of PVA extruded profile
A
Profile bending is caused by uneven cooling and uneven flow velocity; homogenization and alignment are the key to solution
Extrusion & Post PVA extrusion bending deformation uniform cooling uniform flow velocity sizing sleeve
Q
Severe flash in PVA '2079851475616104452
A
Flash is caused by high-pressure injection and mold gap; reducing pressure and improving mold fitting are key
Injection Molding PVA injection flash clamping force parting line injection pressure
Q
Poor thickness uniformity of PVA extruded film
A
Film thickness uniformity needs coordinated optimization from three aspects: die design, gap adjustment and cooling
Extrusion & Post PVA film thickness uniformity die design extrusion swell air ring cooling
Q
Excessive heat shrinkage of PVA film
A
Film heat shrinkage is caused by orientation freezing; reducing draw ratio and annealing treatment are key
Extrusion & Post PVA film heat shrinkage orientation release annealing treatment biaxial stretching
Q
Unstable dimensions in PVA extrusion
A
Extrusion dimensional stability depends on feeding precision, temperature control and haul-off synchronization
Extrusion & Post PVA extrusion dimensional stability feeding control temperature PID haul-off synchronization
Q
Warpage in PVA '2079851475616104452
A
Warpage is caused by shrinkage difference and orientation stress; uniform mold temperature and holding are key
Injection Molding PVA injection warpage shrinkage holding pressure annealing treatment
Q
Premature gate freezing in PVA '2079851475616104452
A
Premature gate freezing is caused by small gate and low temperature; enlarging the gate and raising temperature are fundamental measures
Injection Molding PVA injection gate freezing holding pressure transmission gate size mold temperature
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