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Problem & Solution

Practical answers to common plastic material challenges

11636 questions
Q
Sink marks in PU '2079851475616104452
Q
PU repeated processing performance degradation
A
Multiple processing performance degradation is caused by thermo-mechanical degradation; limiting regrind and supplementing antioxidants are key
Production & Quality PU recycling performance degradation antioxidant supplement thermal degradation shear degradation
Q
Unbalanced filling of multi-cavity in PU '2079851475616104452
A
Multi-cavity filling imbalance is caused by runner design; balanced runners and mold flow analysis are key
Injection Molding PU injection multi-cavity balance runner design gate size mold flow analysis
Q
Ejection Whitening on PU Injection Molded Products
Q
Rough Surface in PU Extrusion
Q
Uneven Color in PU Mixed with Color Masterbatch
A
Color masterbatch carrier matching and full dispersion are the keys to color uniformity
Injection Molding PU coloringcolor masterbatchcarrier compatibilitypigment dispersioncolor streak
Q
PU Extruded Film Thick Edges and Thin Middle
A
U-shaped thickness is caused by die flow channel and swell differences; coat-hanger die and gap fine-tuning are key
Molding Process PU filmthickness distributioncoat-hanger diegap fine-tuningedge effect
Q
Severe Screw Wear of PU Extruder
A
Screw wear is caused by filler friction and adhesion; wear-resistant screw and temperature control are key
Extrusion & Post PU extrusionscrew wearnitrided screwfiller frictionbimetallic screw
Q
Oil Spots on PU Injection Molded Products
Q
Insufficient Flow Length Ratio in PU '2079851475616104452
A
Insufficient flow length ratio is caused by PU high viscosity; high temperature, high pressure and large gate are key
Injection Molding PU injectionflow length ratiomelt viscosityinjection temperatureflow aid
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