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Problem & Solution

Practical answers to common plastic material challenges

11636 questions
Q
EMA incompatible with lubricant
A
Lubricant incompatibility causes exudation; selecting compatible lubricant is key
Material Analysis EMA lubricant exudation compatibility internal lubricant dosage control
Q
EMA length out of tolerance
A
Length out of tolerance is caused by unstable shrinkage rate; precise shrinkage compensation is key
Molds & Tooling EMA length out of tolerance shrinkage rate mold compensation sufficient cooling
Q
EMA surface orange peel
A
Orange peel is caused by rapid cooling and solidification; increasing mold temperature and holding pressure are key
Injection Molding EMA orange peel mold temperature holding pressure surface solidification
Q
EMA vacuum vent overflow
A
Overflow is caused by low melt viscosity; temperature reduction and baffle addition are key
Extrusion & Post EMA vacuum section overflow melt viscosity temperature reduction vent baffle
Q
Severe EMA internal stress concentration
A
Internal stress is caused by fast injection and uneven cooling; speed reduction, uniform cooling and annealing are key
Injection Molding EMA internal stress orientation stress annealing treatment uniform cooling
Q
Dense EMA surface pits
A
Pits are caused by raw material impurities and mold damage; pure raw material and mold maintenance are key
Extrusion & Post EMA surface pits impurity particles mold repair raw material purity
Q
EMA flame retardancy not up to standard
Q
EMA stress cracking
A
Stress cracking is caused by stress-accelerated chemical attack; annealing and high MW are key
Production & Quality EMA stress cracking environmental stress annealing treatment high molecular weight
Q
EMA surface microcracks
A
Microcracks are caused by excessive internal stress; annealing and crack-resistant design are key
Production & Quality EMA microcracks internal stress annealing treatment stress concentration design
Q
Poor surface gloss of EMA
A
Poor gloss is caused by mold roughness and crystallization scattering; mold polishing and crystallization control are key
Molds & Tooling EMA gloss mold polishing crystallization scattering nucleating agent
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