Molds & Tooling
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PCABS Surface Orange Peel
Fenómeno do problema
[Problem Phenomenon] PC/ABS high-gloss parts have orange peel texture
Análise das causas
Unstable front plus insufficient mold temperature; cavity surface transfer; during on-site troubleshooting, verify item by item according to this mechanism, and avoid blindly adjusting the machine based only on experience; this mechanism has been repeatedly verified by industry data and should be confirmed first during troubleshooting
Solução
Raise mold temperature and injection speed to stabilize the front; high cavity polishing; consistent material melt index; after adjustment, continuously sample to verify the effect, and resume mass production after confirming stability; change only one variable at a time and record parameter changes to facilitate locating effective measures
Conclusão principal
PC/ABS orange peel requires stable front plus high polishing; after confirming effectiveness, fix the parameters and practices into the work instruction to prevent recurrence; include this case in the defect archive as a troubleshooting reference for similar problems in the future
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