Injection Molding
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DSTDP injection flow marks
Fenómeno do problema
DSTDP injection molded product surface shows radial flow marks centered on the gate
Análise das causas
Injection speed too fast causing unstable melt front; mold temperature too low <30°C, front rapidly cools forming marks
Solução
1) Adopt multi-stage injection speed slow-fast-slow to control front stability; 2) raise mold temperature to 40-50°C to delay front cooling; 3) stabilize injection pressure to avoid fluctuation; 4) enlarge gate area to reduce pressure sudden change at the gate
Conclusão principal
Flow marks are caused by unstable injection front and rapid cooling; multi-stage injection and high mold temperature are key
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