Processing Machinery
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Sizing device failure of polyolefin plastomer extruders (Variant: Enhanced Measures)
Fenómeno do problema
The dimensional deviation of the pipe or profile after sizing is large, and the roundness or cross-sectional shape is unqualified.
Sizing device failure causes the dimensional accuracy of the product to decrease.
In particular, additional attention is needed on the original basis; this problem is more prominent and requires focused attention.
Análise das causas
（1）The vacuum degree of the vacuum sizing sleeve is insufficient or unevenly distributed
（2）The sizing sleeve is worn and the inner diameter becomes larger
（3）The cooling water flow is insufficient or the temperature is too high
（4）The sizing sleeve is not concentric with the die
（5）There is scale or impurities on the inner wall of the sizing sleeve
（6）On the original basis, additional attention is needed: fluctuations in process parameters or changes in equipment status have aggravated this problem
Solução
（1）Check the vacuum pump and pipeline to ensure the vacuum degree is stable at 0.04-0.08MPa
（2）Check the wear of the sizing sleeve; replace it if it exceeds the tolerance
（3）Increase the cooling water flow and control the water temperature at 15-25°C
（4）Adjust the concentricity of the sizing sleeve and the die
（5）Regularly clean the inner wall of the sizing sleeve to remove scale
（6）And strengthen process monitoring; on the original basis, additional attention is needed to pay special attention to parameter stability
Conclusão principal
Sizing device failure needs to be solved from three aspects: vacuum system, cooling system, and mold precision.
Targeted preventive measures need to be taken in different production scenarios.
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