Extrusion & Post
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Homopolymer polypropylene injection products with undersized dimensions below the lower limit
Fenómeno do problema
The actual dimensions of the product are smaller than the lower limit of the drawing tolerance, making assembly difficult or impossible.
Undersized dimensions are usually related to excessive shrinkage, and are especially common in thick-wall products or highly crystalline materials.
Análise das causas
(1) Insufficient holding pressure or holding time too short; insufficient shrinkage compensation leads to large shrinkage
(2) Mold temperature too high; high crystallinity of homopolymer polypropylene leads to large post-shrinkage
(3) Barrel temperature too high; low melt density and large volume shrinkage
(4) Insufficient cooling time; the product continues to shrink after demolding (post-shrinkage)
(5) Gate solidifies too early; holding pressure cannot be transmitted to the cavity
Solução
(1) Increase holding pressure to 80-120MPa, extend holding time to 15-25s
(2) Appropriately reduce mold temperature to the lower value within the 40-90°C range
(3) Appropriately reduce barrel temperature to the lower value within the 200-280°C range
(4) Extend cooling time to ensure the product is fully cooled and set
(5) Enlarge gate size, extend gate freezing time
Conclusão principal
Undersized dimensions are caused by excessive shrinkage; the shrinkage rate needs to be controlled by strengthening holding pressure, lowering temperature, and extending cooling time.
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