Processing Machinery
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Random copolymer polypropylene pipe special material (Nordic standard) Random copolymer polypropylene pipe special material (Nordic standard) improper processing temperature window selection(Variant: Strengthened Measures)
Fenómeno do problema
Unreasonable barrel or die head temperature settings cause poor material plasticization quality, degradation or incomplete melting.
Temperature window selection directly affects melt quality and final product performance.In particular, extra attention is needed on top of the original basis, this problem is more prominent and requires key attention.
Análise das causas
(1)Temperature set too low, melt viscosity high and plasticization insufficient\
(2)Temperature set too high, material thermally degrades and molecular weight decreases\
(3)Unreasonable temperature distribution across sections, feed section temperature too high or plasticizing section temperature too low\
(4)Material grade differences and MFR changes not considered\
(5)Ambient temperature changes not adjusted in time\
(6)On top of the original basis, extra attention is needed: process parameter fluctuations or equipment status changes aggravate this problem
Solução
(1)Reasonably set the temperature range according to the characteristics of the random copolymer polypropylene pipe special material (Nordic standard): 200-220°C\
(2)Barrel temperature gradually increases from the feed section to the metering section, but does not exceed the upper limit temperature\
(3)Regularly calibrate the actual barrel temperature with a thermometer or infrared temperature gun\
(4)Test the MFR of each batch of raw material and fine-tune the temperature as needed\
(5)Establish standardized process parameter cards to reduce manual operation differences\
(6)And strengthen process monitoring; on top of the original basis, extra attention is needed, paying special attention to parameter stability
Conclusão principal
Temperature window selection is the foundation of processing, and needs to be set reasonably according to material characteristics and actual operating experience.Targeted preventive measures need to be taken in different production scenarios.
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