Extrusion & Post
15 visualizações
Random copolymer polypropylene pipe special material (Nordic standard） pipe longitudinal reversion rate exceeding standard（Variant: Mass Production Scenario）
Fenómeno do problema
After the pipe is heated under the specified temperature and time conditions, the longitudinal reversion rate exceeds the standard limit.
Excessive reversion rate reflects large internal stress or imperfect crystallization of the pipe, affecting pipe use reliability.In particular, during continuous mass production, this problem is more prominent and requires key attention.
Análise das causas
（1）The random copolymer polypropylene pipe special material (Nordic standard） has large residual internal stress after extrusion\
（2）Cooling rate too fast, molecular chain orientation not relaxed\
（3）Haul-off speed too large, the pipe is over-stretched longitudinally\
（4）Barrel temperature too low, melt plasticization insufficient\
（5）Sizing cooling insufficient\
（6）In continuous mass production, process parameter fluctuations or equipment status changes aggravate this problem
Solução
（1）Appropriately increase the barrel temperature to a reasonable value within the 200-220°C range, improve plasticization\
（2）Appropriately reduce the cooling rate, allow the molecular chains time to relax\
（3）Adjust the haul-off speed, reduce the draw ratio\
（4）Increase the cooling water tank length, ensure full cooling\
（5）After demolding, perform water bath annealing on the pipe to eliminate internal stress\
（6）And establish standardized work instructions, paying special attention to parameter stability in continuous mass production
Conclusão principal
Excessive reversion rate is caused by large internal stress or excessive orientation, and needs to be solved from temperature control, cooling rate and haul-off speed.Targeted preventive measures need to be taken in different production scenarios.
Isto foi útil?
0 pessoas acharam isto útil
Obrigado pelo seu comentário!