Processing Machinery
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Random copolymer polypropylene pipe special material (Nordic standard） extruded products mechanical properties substandard（Variant: Mass Production Scenario）
Fenómeno do problema
The product tensile strength, impact strength or pressure resistance is lower than standard requirements.
Substandard mechanical properties directly affect product use safety, especially important in pipes and structural products.In particular, during continuous mass production, this problem is more prominent and requires key attention.
Análise das causas
（1）Raw material degradation causes molecular weight decrease\
（2）Uneven plasticization, unmelted particles in the melt\
（3）Improper cooling rate, unsuitable crystallinity\
（4）Product wall thickness insufficient or has bubbles\
（5）Regrind ratio too high\
（6）In continuous mass production, process parameter fluctuations or equipment status changes aggravate this problem
Solução
（1）Control the barrel temperature within the 200-220°C range to avoid overheating degradation\
（2）Optimize screw design and speed, ensure full plasticization\
（3）Adjust cooling conditions, ensure suitable crystallinity\
（4）Check product wall thickness and internal quality, eliminate bubbles\
（5）Control the regrind ratio not exceeding 20%\
（6）And establish standardized work instructions, paying special attention to parameter stability in continuous mass production
Conclusão principal
Substandard mechanical properties are caused by material degradation or poor processing quality, and need to be solved from temperature control and plasticization quality.Targeted preventive measures need to be taken in different production scenarios.
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