Extrusion & Post
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Unstable output/surging in random copolymer polypropylene pipe special material extrusion process (Variant: mass production scenario)
Fenómeno do problema
The extruder output is sometimes more and sometimes less, the extrudate is uneven in thickness, and periodic surging occurs.
Unstable output directly affects the dimensional accuracy and quality consistency of the product.
In particular, in continuous mass production, this problem is more prominent and needs key attention.
Análise das causas
（1）The conveying of the screw feeding section is unstable, and the solid bed breaks
（2）The hopper feeding is not smooth, and the raw material bridges
（3）The barrel temperature is improperly set, and the feeding section temperature is too high or too low
（4）The screw speed fluctuates
（5）The raw material particle size is uneven or contains too much powder
（6）In continuous mass production, process parameter fluctuations or equipment status changes have aggravated this problem
Solução
（1）Optimize the barrel temperature distribution, and appropriately lower the feeding section temperature to prevent premature melting
（2）Install a vibrator on the hopper to prevent bridging and ensure continuous feeding
（3）Reasonably set the temperature of each section of the barrel to ensure it is within the range of 200-220°C
（4）Check the extruder drive system and stabilize the screw speed
（5）Control the uniformity of the raw material particles, and the powder ratio should not exceed 5%
（6）And establish standardized work instructions, with special attention to parameter stability in continuous mass production
Conclusão principal
Unstable output is caused by unstable solids conveying, and the barrel temperature and feeding system need to be optimized.
In different production scenarios, targeted preventive measures need to be taken.
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