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المشاكل والحلول

إجابات عملية على التحديات الشائعة في مواد البلاستيك

11636 سؤال
Q
Large dimensional change of PU with temperature
A
Dimensional temperature sensitivity is caused by large thermal expansion coefficient; adding filler and annealing are key
Extrusion & Post PU dimensional temperature sensitivity thermal expansion coefficient rigid filler annealing treatment
Q
Low elongation at break of PU
A
Low elongation at break is caused by low molecular weight and orientation; selecting high MW and reducing orientation are key
Material Analysis PU elongation at break molecular weight orientation control crosslinking degree
Q
Large compression set of PU
A
Large compression set is caused by insufficient crosslinking; increasing crosslinking degree is key
Molding Process PU compression set crosslinking degree elastic recovery reinforcing filler
Q
PU hardness too high
A
High hardness is caused by crystallization and filler; adjusting cooling and filler are key
Material Analysis PU high hardness crystallinity filler amount plasticizer
Q
Surface blooming of PU
A
Blooming is caused by low molecular migration and precipitation; selecting high molecular weight grade is fundamental
Production & Quality PU blooming low molecular migration high molecular weight lubricant precipitation
Q
PU angle deviation
A
Angle deviation is caused by shrinkage and insufficient design compensation; pre-compensation is key
Molds & Tooling PU angle deviation shrinkage compensation mold design full cooling
Q
Surface stress whitening of PU
A
Stress whitening is caused by orientation and internal stress; reducing orientation and annealing are key
Molding Process PU stress whitening orientation stress annealing treatment stress concentration
Q
Tiger skin pattern on PU surface
A
Tiger skin pattern is caused by unstable injection front; multi-stage injection and high mold temperature are key
Injection Molding PU tiger skin pattern injection speed multi-stage injection mold temperature control
Q
Fast thermal aging of PU
A
Thermal aging is caused by thermo-oxidation; improving the antioxidant system is key
Material Analysis PU thermal aging thermo-oxidation antioxidant high molecular weight
Q
Insufficient PU mixing
A
Insufficient mixing is caused by improper screw design; increasing the mixing section is key
Processing Machinery PU insufficient mixing screw mixing section kneading blocks side feeding
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