Extrusion & Post
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Burrs/edge chipping on trimmed edges
Fenómeno del problema
Burrs or chipping on laminate edges after cutting.
This problem is relatively common in lamination molding production and requires comprehensive analysis and solution from multiple aspects of materials, processes, and equipment.
Análisis de la causa
(1) Process factor: cutting tool dulling; this factor affects the '2079851475616104453 and final quality of the product.
(2) Process speed aspect: cutting speed too fast or feed too large; speed parameters affect the synchronization of material flow state and reaction progress.
(3) Process factor: board brittleness too high (over-cured); this factor affects the '2079851475616104453 and final quality of the product.
Solución
(1) Material selection: use carbide or diamond tools; establish material selection evaluation standards and determine the optimal solution through comparative tests.
(2) Design optimization: optimize cutting parameters (low feed, high rotation speed); combine process simulation analysis or mold trial verification to continuously iterate and improve the design plan.
(3) Process control: control curing degree within the machinable range., establish an online monitoring mechanism, set parameter upper and lower limits and implement alarm management.
(4) Preventive measures: establish a sound process control standard and quality inspection system, and regularly review process data for continuous optimization.
Conclusión clave
This problem requires comprehensive analysis from multiple dimensions of materials, processes, equipment, and operation, and should be solved by systematically optimizing process parameters and the quality control system.
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