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Molds & Tooling 8 visualizaciones

TPU multi-hardness material switching

Fenómeno del problema
After switching between TPUs of different hardness, process fluctuations are large.
Análisis de la causa
TPUs of different hardness have obvious differences in fluidity and temperature windows; continuing to use the old process causes filling or demolding problems; during on-site troubleshooting, verify item by item according to this mechanism, and avoid blindly adjusting the machine based only on experience
Solución
①reset the temperature window according to the new grade; ②verify filling and demolding states; ③record process cards for each grade; ④fully clean when changing material; after adjustment, continuously sample to verify the effect, and resume mass production only after confirming stability
Conclusión clave
TPU grade switching requires re-calibration of the process; hardness is the core variable affecting processability; after confirming effectiveness, fix the parameters and practices into the work instruction to prevent recurrence
TPU;hardness;material change;temperature window;process card;cleaning

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