Molding Process
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EVA foam becomes hard due to excessive crosslinking
Fenómeno del problema
EVA foam crosslinking >85%, hardness C55, feels hard when worn with poor elasticity
Análisis de la causa
DCP >1wt% too high; crosslinking time too long; temperature >180°C
Solución
1) Reduce DCP to 0.4-0.6wt% with crosslinking 60-70%; 2) Crosslinking time 6-8min; 3) Temperature 160-175°C
Conclusión clave
Excessive crosslinking is caused by too much DCP; moderate crosslinking is key
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