Injection Molding
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Severe PVA internal stress concentration
Fenómeno del problema
PVA product internal stress >15MPa causing cracking during storage
Análisis de la causa
Injection speed too fast, large orientation stress; uneven cooling freezes thermal stress; improper gate position, concentrated flow orientation
Solución
1) Reduce injection speed to reduce orientation; 2) Uniform mold temperature to reduce thermal stress; 3) Annealing 80°C/4h to release stress; 4) Optimize gate position
Conclusión clave
Internal stress is caused by fast injection and uneven cooling; speed reduction, uniform cooling and annealing are the key
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