Extrusion & Post
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Heat-resistant polyethylene pipe longitudinal reversion rate exceeding standard (Variant: mass production scenario)
Fenómeno del problema
After the pipe is heated under specified temperature and time conditions, the longitudinal reversion rate exceeds the standard limit.
Excessive reversion rate reflects large internal stress or imperfect crystallization of the pipe, affecting the reliability of pipe use.
Especially in continuous mass production, this problem is more prominent and requires key attention.
Análisis de la causa
(1) Large residual internal stress after heat-resistant polyethylene extrusion
(2) Cooling rate too fast, molecular chain orientation not relaxed
(3) Haul-off speed too large, pipe excessively stretched longitudinally
(4) Barrel temperature too low, melt plasticization insufficient
(5) Sizing cooling insufficient
(6) In continuous mass production, process parameter fluctuations or equipment state changes aggravate this problem
Solución
(1) Appropriately increase barrel temperature to a reasonable value within 190-230°C to improve plasticization
(2) Appropriately reduce cooling rate to give molecular chains relaxation time
(3) Adjust haul-off speed, reduce draw ratio
(4) Increase cooling water tank length to ensure sufficient cooling
(5) After pipe demolding, perform water bath annealing to eliminate internal stress
(6) And establish standardized work instructions, paying special attention to parameter stability in continuous mass production
Conclusión clave
Excessive reversion rate is caused by large internal stress or excessive orientation, and needs to be solved from temperature control, cooling rate and haul-off speed.
Targeted preventive measures need to be taken in different production scenarios.
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