Material Analysis
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Heat extension of cross-linked polyethylene XLPE products exceeding the standard
Fenómeno del problema
The elongation of XLPE products in the heat extension test exceeds the limit of 175%.
Heat extension exceeding the standard indicates insufficient cross-linking degree or incomplete cross-linking network, and the product is easily deformed at high temperatures.
Análisis de la causa
(1)The cross-linking degree is insufficient and the cross-linking network density is not enough
(2)The cross-linking temperature is too low or the time is insufficient
(3)The peroxide dosage is insufficient
(4)The silane cross-linking condensation is incomplete
(5)The irradiation cross-linking dose is not enough
Solución
(1)Increase the cross-linking agent dosage to the optimized formulation value
(2)Raise the cross-linking temperature or extend the cross-linking time
(3)Check the catalyst activity and warm water cross-linking conditions
(4)Increase the dose for irradiation cross-linking or perform post-treatment annealing
(5)Regularly test the heat extension index and establish quality control records
Conclusión clave
Heat extension exceeding the standard is a direct manifestation of insufficient cross-linking degree, and needs to be comprehensively adjusted from the cross-linking formulation and process parameters.
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