Molds & Tooling
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High-viscosity melt mold filling difficulty
Fenómeno del problema
PEI melt flow length is short, and thin-wall or complex-structure cavities are underfilled
Análisis de la causa
PEI melt intrinsic viscosity is high (MFR usually <10g/10min); barrel temperature set too low, melting and plasticization insufficient; mold temperature too low, the melt front solidifies quickly
Solución
Increase the melt temperature to 380-390°C to reduce melt viscosity; increase the mold temperature to 150-180°C to delay melt solidification; optimize the gate and runner system to reduce pressure loss
Conclusión clave
Within the degradation and safety range, the PEI processing temperature should be increased as much as possible to improve flowability
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