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Production & Quality 2 views

Oven/sintering furnace temperature deviation

Problem Phenomenon
The deviation between the set temperature and the actual temperature is large. Temperature abnormalities directly affect the physical and chemical reaction process of the material, and in turn affect the molding quality of the product.
Cause Analysis
(1) Temperature parameter aspect: The temperature sensor is aged or not calibrated; temperature deviations directly affect the physical and chemical state of the material and the reaction process. (2) Process factor: Improper controller PID parameters; this factor affects the '2079851475616104453 and final quality of the product. (3) Process factor: The oven is damaged after long-term use; this factor affects the '2079851475616104453 and final quality of the product.
Solution
(1) Material selection: Use independent temperature measuring rings/temperature measuring test papers to verify temperature accuracy, establish material selection evaluation standards, and determine the optimal plan through comparative tests. (2) Equipment maintenance: Regularly calibrate temperature sensors, formulate regular inspection and maintenance plans to ensure the equipment is in the best working condition. (3) Process control: Optimize PID control parameters, establish an online monitoring mechanism, set upper and lower parameter limits and implement alarm management. (4) Equipment maintenance: Maintain aged ovens., formulate regular inspection and maintenance plans to ensure the equipment is in the best working condition. (5) Preventive measure: Install a temperature online monitoring and alarm system, regularly calibrate temperature sensors, and ensure that temperature parameters are stable and controllable.
Key Takeaway
Temperature control is a key parameter of the sintering '2079851475616104453; it is necessary to ensure that the temperature is accurate, uniform, and stable in order to guarantee the consistency of product quality.
oven sintering furnace temperature deviation process optimization

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