Processing Machinery
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ABS unmelted material
Problem Phenomenon
ABS unmelted material, screw design or melt temperature insufficient, plasticization management.
Cause Analysis
ABS unmelted material; unsuitable screw design; insufficient melt temperature; poor plasticization; particle residue; BASF Engineering Plastics Guide.; During on-site troubleshooting, verify item by item according to this mechanism, and avoid blindly adjusting the machine based only on experience
Solution
①Screw design optimization; ②increase melt temperature; ③plasticization quality; ④particle inspection; ⑤equipment assessment.; After adjustment, continuously sample to verify the effect, and resume mass production only after confirming stability
Key Takeaway
Screw and temperature are the main causes of ABS unmelted material; plasticization quality is the core; assessment ensures equipment matching.; After confirming effectiveness, fix the parameters and practices into the work instruction to prevent recurrence
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