Material Drying
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CEF '2079851475616104452 thick-wall bubbles
Problem Phenomenon
CEF injection molded thick-wall products have dense bubbles 0.1-0.5mm inside, concentrated in the wall thickness center
Cause Analysis
Insufficient holding pressure <40MPa or short holding pressure time, thick wall center not compacted; raw material contains moisture; injection speed too fast, air entrained; poor mold venting
Solution
1) Increase holding pressure to 60-80MPa; 2) Extend holding pressure time so the thick wall is fully compacted; 3) Fully dry the raw material, moisture <0.02%; 4) Add vent grooves or vent pins to the mold; 5) Progressive deceleration injection to avoid air entrainment
Key Takeaway
Thick-wall bubbles are caused by a combination of insufficient holding pressure, moisture, and poor venting
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