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Problem & Solution
Practical answers to common plastic material challenges
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11636
questions
Q
ABS discoloration yellowing
A
For ABS yellowing check heat history, butadiene oxidation is the root; after confirming effectiveness, fix the parameters and practices into the work instruction to prevent recurrence; include this case in the defect archive as a troubleshooting reference for similar problems later
Processing Machinery
discoloration
oxidation
regrind
color masterbatch
Q
ABS bubble
A
ABS bubbles are divided into three types, distribution points to the cause; after confirming effectiveness, fix the parameters and practices into the work instruction to prevent recurrence; include this case in the defect archive as a troubleshooting reference for similar problems later
Material Drying
bubble
moisture
degradation
shrinkage void
Q
ABS flash
A
For ABS flash reduce pressure first, clamping and parting line checked afterward; after confirming effectiveness, fix the parameters and practices into the work instruction to prevent recurrence; include this case in the defect archive as a troubleshooting reference for similar problems later
Injection Molding
flash
clamping
parting line
pressure
Q
ABS sink mark and shrinkage void
A
For ABS sink mark check wall thickness and rib thickness first, holding pressure feeding follows; after confirming effectiveness, fix the parameters and practices into the work instruction to prevent recurrence; include this case in the defect archive as a troubleshooting reference for similar pr...
Molds & Tooling
sink mark
shrinkage void
wall thickness
holding pressure
Q
ABS weld line strength
A
ABS weld line strength is discounted, three moves of temperature, relocation, and overflow well; after confirming effectiveness, fix the parameters and practices into the work instruction to prevent recurrence; include this case in the defect archive as a troubleshooting reference for similar pro...
Molds & Tooling
weld line
convergence
strength
overflow well
Q
ABS burnt multiple factors
A
ABS burnt has four factors, check venting, temperature, speed, and nozzle one by one; after confirming effectiveness, fix the parameters and practices into the work instruction to prevent recurrence; include this case in the defect archive as a troubleshooting reference for similar problems later
Injection Molding
burnt
venting
melt temperature
nozzle
Q
ABS silver streak misjudged as venting
A
For ABS silver streaks look at distribution first, overall random means moisture; after confirming effectiveness, fix the parameters and practices into the work instruction to prevent recurrence; include this case in the defect archive as a troubleshooting reference for similar problems later
Material Drying
silver streak
misjudgment
moisture
distribution
Q
ABS unmelted material
A
Screw and temperature are the main causes of ABS unmelted material; plasticization quality is the core; assessment ensures equipment matching.; After confirming effectiveness, fix the parameters and practices into the work instruction to prevent recurrence
Processing Machinery
ABS; unmelted; screw; temperature; plasticization; particle
Q
ABS stress cracking
A
Internal stress and media are the mechanism of ABS stress cracking; annealing is an effective countermeasure; assessment ensures application safety.; After confirming effectiveness, fix the parameters and practices into the work instruction to prevent recurrence
Extrusion & Post
ABS; stress cracking; internal stress; chemical media; annealing; assembly
Q
ABS black speck thermal decomposition
A
Temperature and residence are the main causes of ABS black speck; equipment and purging are both important; monitoring prevents degradation.; After confirming effectiveness, fix the parameters and practices into the work instruction to prevent recurrence
Processing Machinery
ABS; black speck; thermal decomposition; 280℃; residence; purging
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