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Problem & Solution

Practical answers to common plastic material challenges

11636 questions
Q
EMA hardness too high
A
High hardness is caused by crystallization and filler; adjusting cooling and filler is key
Material Analysis EMA hardness too high crystallinity filler amount plasticizer
Q
EMA surface tiger stripes
A
Tiger stripes are caused by unstable injection front; multi-stage injection and high mold temperature are key
Injection Molding EMA tiger stripes injection speed multi-stage injection mold temperature control
Q
Low EMA elongation at break
A
Low elongation at break is caused by low molecular weight and orientation; selecting high MW and reducing orientation are key
Material Analysis EMA elongation at break molecular weight orientation control crosslinking degree
Q
Large EMA compression set
A
Large compression set is caused by insufficient crosslinking; increasing crosslinking degree is key
Molding Process EMA compression set crosslinking degree elastic recovery reinforcing filler
Q
EMA surface blooming
A
Blooming is caused by low molecular migration and exudation; selecting high molecular weight grade is fundamental
Production & Quality EMA blooming low molecular migration high molecular weight lubricant exudation
Q
EMA surface stress whitening
A
Stress whitening is caused by orientation and internal stress; reducing orientation and annealing are key
Molding Process EMA stress whitening orientation stress annealing treatment stress concentration
Q
Fast EMA thermal aging
A
Thermal aging is caused by thermo-oxidation; completing the antioxidant system is key
Material Analysis EMA thermal aging thermo-oxidation antioxidant high molecular weight
Q
Insufficient EMA mixing
A
Insufficient mixing is caused by improper screw design; increasing the mixing section is key
Processing Machinery EMA insufficient mixing screw mixing section kneading blocks side feeding
Q
Poor EMA fatigue resistance
A
Poor fatigue resistance is caused by insufficient recovery and fast crack growth; increasing crosslinking is key
Production & Quality EMA fatigue resistance crosslinking degree molecular weight stress concentration
Q
Obvious EMA surface color difference
A
Color difference is caused by uneven dispersion and orientation; masterbatch method and stable processing are key
Injection Molding EMA color difference color masterbatch dispersion pigment orientation temperature stability
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