Injection Molding
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PC multi-stage injection application
Fenómeno do problema
【Problem Phenomenon】PC single injection speed, jetting and shear heat coexist
Análise das causas
PC multi-stage injection: slow speed at the gate to prevent jetting, medium speed in the middle section for filling, slow speed at the end section for venting and preventing burning; avoid local high shear degradation;During on-site troubleshooting, verify item by item according to this mechanism, and avoid blindly adjusting the machine based solely on experience
Solução
Three-level or more speed curve; gate slow, middle medium, end slow; avoid high-speed shear;After adjustment, take continuous samples to verify the effect, and resume mass production only after confirming stability;Change only one variable at a time and record parameter changes to facilitate locating effective measures
Conclusão principal
PC multi-stage injection controls shear, slow entry, stable middle, slow finish;After confirming effectiveness, solidify the parameters and practices into the work instruction to prevent recurrence;Include this case in the defect archive as a reference for troubleshooting similar problems in the future
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