Injection Molding
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Severe EMA internal stress concentration
Fenómeno do problema
EMA product internal stress >15MPa causes cracking during storage
Análise das causas
Injection speed too fast causing large orientation stress; uneven cooling freezing thermal stress; improper gate position causing concentrated flow orientation
Solução
1) Reduce injection speed to reduce orientation; 2) Uniform mold temperature to reduce thermal stress; 3) Anneal at 80°C/4h to release stress; 4) Optimize gate position
Conclusão principal
Internal stress is caused by fast injection and uneven cooling; speed reduction, uniform cooling and annealing are key
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