Molds & Tooling
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PP Sink Mark (Shrinkage)
Problembeschreibung
Surface depressions behind ribs, bosses, and at thick walls—common on appliance housings.
Ursachenanalyse
PP shrinks greatly, and volume shrinkage at thick walls gets no holding pressure compensation; excessive rib thickness ratio, insufficient holding pressure/time, and premature gate freeze-off are direct causes.
Lösung
①Control rib thickness to 50%~60% of wall thickness; ②increase holding pressure and extend until gate freeze-off; ③reduce material at thick walls; ④place the gate near thick walls; ⑤strengthen local cooling.
Wichtigste Erkenntnis
PP sink mark = high shrinkage meeting insufficient feeding—treat structure and holding pressure together.
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