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Injection Molding 4 views

PA6 Flash

Problem Phenomenon
Thin-sheet flash at the parting line and ejector pins.
Cause Analysis
PA6 melt has low viscosity and easily penetrates into fitting clearances under high pressure; high injection pressure, insufficient clamping, and mold wear.
Solution
①Reduce injection/holding pressure;②calculate the clamping force;③repair the parting line and ejector pin clearances;④appropriately lower the material temperature to increase viscosity.
Key Takeaway
Low-viscosity nylon flash = a war between pressure and clearance.
PA6; flash; low viscosity; clamping; parting line

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