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Material Analysis 9 views

Poor resilience of PU flexible foam

Problem Phenomenon
PU flexible foam resilience <40%, below 60%
Cause Analysis
Isocyanate index too high >1.1; foam density too high; improper catalyst formulation
Solution
1) Lower isocyanate index to 0.95-1.0; 2) Increase blowing agent to reduce density; 3) Adjust catalyst formulation
Key Takeaway
PU flexible foam resilience is determined by isocyanate index and catalyst formulation
PU flexible foam resilience isocyanate index catalyst foam density

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