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Molding Process 5 views

Improper multi-stage speed settings produce jetting, weld lines or surface defects

Problem Phenomenon
Improper multi-stage speed settings produce jetting, weld lines or surface defects
Cause Analysis
Slow stage too long, filling time too long, surface condensation Fast stage too fast producing jetting or excessive shear Improper speed switchover point selection, unsmooth transition Too many or too few stages set, control complex or not fine enough Unreasonable speed proportion allocation of each stage
Solution
Initial slow speed to prevent jetting (5-15% of maximum speed) Middle fast filling (60-80% of maximum speed) Final stage deceleration to prevent flash (20-40% of maximum speed) Reasonably set 3-5 speed stages Adjust each stage proportion according to the cavity structure
Key Takeaway
Multi-stage speed needs optimization according to the cavity structure
multi-stage injectionspeed controljettingfilling

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