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Problem & Solution

Practical answers to common plastic material challenges

1506 questions
Q
EEA Periodic Surface Ripples
A
Ripples are caused by unstable injection; equipment overhaul and PID control are key
Injection Molding EEA surface ripples injection stability equipment overhaul PID control
Q
EEA Surface Tiger-Skin Stripes
A
Tiger-skin stripes are caused by unstable injection front; multi-stage injection and high mold temperature are key
Injection Molding EEA tiger-skin stripes injection speed multi-stage injection mold temperature control
Q
EEA Obvious Surface Color Difference
A
Color difference is caused by uneven dispersion and orientation; masterbatch method and stable processing are key
Injection Molding EEA color difference color masterbatch dispersion pigment orientation temperature stability
Q
EEA Surface Orange Peel
A
Orange peel is caused by rapid cooling and solidification; increasing mold temperature and holding pressure are key
Injection Molding EEA orange peel mold temperature holding pressure surface solidification
Q
EEA Severe Internal Stress Concentration
A
Internal stress is caused by fast injection and uneven cooling; reducing speed, uniform cooling and annealing are key
Injection Molding EEA internal stress orientation stress annealing treatment uniform cooling
Q
Unstable EEA injection molded product weight
A
Product weight stability depends on injection amount accuracy and holding consistency
Injection Molding EEA injectionweight fluctuationinjection amountholding consistencyV/P switchover
Q
EEA injection cold slug marks
A
Cold slug marks are caused by solidified residual material in the nozzle; increasing nozzle temperature and cold slug well design are the key
Injection Molding EEA injectioncold slug marksnozzle temperaturecold slug wellinjection pressure
Q
EEA injection flow marks
Q
EEA injection sink marks
Q
Unbalanced multi-cavity filling in EEA injection
A
Unbalanced multi-cavity filling is caused by runner design; balanced runner and mold flow analysis are the key
Injection Molding EEA injectionmulti-cavity balancerunner designgate sizemold flow analysis
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