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Problem & Solution

Practical answers to common plastic material challenges

1343 questions
Q
PVA hardness too high
A
High hardness is caused by crystallization and filler; adjusting cooling and filler are the key
Material Analysis PVAhigh hardnesscrystallinityfiller amountplasticizer
Q
Low PVA elongation at break
A
Low elongation at break is caused by low molecular weight and orientation; selecting high MW and reducing orientation are the key
Material Analysis PVAelongation at breakmolecular weightorientation controlcrosslinking degree
Q
Fast PVA thermal aging
A
Thermal aging is caused by thermal oxidation; improving the antioxidant system is the key
Material Analysis PVAthermal agingthermal oxidationantioxidanthigh molecular weight
Q
Fast PVA UV aging
A
Fast UV aging is caused by photo-oxidation; UV absorber and HALS are the key
Material Analysis PVAUV agingUV absorberHALSradical scavenging
Q
Unstable PVA shrinkage rate
A
Unstable shrinkage rate is caused by batch differences and temperature fluctuation; raw material and temperature control are the key
Material Analysis PVAshrinkage ratebatch differencetemperature control stabilitycrystallization consistency
Q
Poor PVA weather resistance
A
Q
Dimensional change of PVA products during long-term storage
A
Dimensional change is caused by physical aging; annealing treatment and slight crosslinking are measures to stabilize dimensions
Material Analysis PVA dimensional stability physical aging annealing secondary crystallization slight crosslinking
Q
Poor interfacial bonding between PVA and filler
A
The elastomer-filler interface requires the dual action of coupling agent and compatibilizer, otherwise the filler plays a negative effect
Material Analysis PVA filler interfacial bonding coupling agent compatibilizer filler dispersion
Q
Poor resilience of PU flexible foam
A
PU flexible foam resilience is determined by isocyanate index and catalyst formulation
Material Analysis PU flexible foam resilience isocyanate index catalyst foam density
Q
Low flexural modulus of PU
A
Low flexural modulus is caused by material softness and insufficient filler; adding rigid filler is key
Material Analysis PU flexural modulus rigid filler nucleating agent crystallinity
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