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Problem & Solution

Practical answers to common plastic material challenges

11636 questions
Q
MP screw slipping
A
screw slipping is caused by premature melting; lowering feed section temperature is key
Extrusion & Post MP screw slipping feed section temperature premature melting flight deepening
Q
MP large dimensional change with temperature
A
dimensional temperature sensitivity is caused by large thermal expansion coefficient; adding filler and annealing are key
Extrusion & Post MP dimensional temperature sensitivity thermal expansion coefficient rigid filler annealing
Q
MP compression molded product bubbles
A
MP compression molding bubbles are caused by moisture and poor venting; drying and venting are key
Material Drying MP compression molding bubble preform powder drying vent groove pre-press degassing
Q
MP low elongation at break
A
low elongation at break is caused by low molecular weight and orientation; selecting high MW and reducing orientation are key
Material Analysis MP elongation at break molecular weight orientation control crosslinking degree
Q
MP large compression set
A
large compression set is caused by insufficient crosslinking; increasing crosslinking degree is key
Molding Process MP compression set crosslinking degree elastic recovery reinforcing filler
Q
MP hardness too high
A
high hardness is caused by crystallization and filler; adjusting cooling and filler are key
Material Analysis MP hardness too high crystallinity filler amount plasticizer
Q
MP surface blooming exudation
A
blooming is caused by low molecular migration exudation; selecting a high molecular weight grade is fundamental
Production & Quality MP blooming low molecular migration high molecular weight lubricant exudation
Q
MP surface stress whitening
A
stress whitening is caused by orientation and internal stress; reducing orientation and annealing are key
Molding Process MP stress whitening orientation stress annealing stress concentration
Q
MP surface tiger-skin pattern
A
tiger-skin pattern is caused by unstable injection front; multi-stage injection and high mold temperature are key
Injection Molding MP tiger-skin pattern injection speed multi-stage injection mold temperature control
Q
MP fast thermal aging
A
thermal aging is caused by thermal oxidation; improving the antioxidant system is key
Material Analysis MP thermal aging thermal oxidation antioxidant high molecular weight
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