Extrusion & Post
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DSTDP extrusion rough surface
Problembeschreibung
DSTDP extruded product surface roughness Ra>5μm, exceeding requirements
Ursachenanalyse
Extrusion temperature on the low side <160°C, melt flow unstable; die inner wall rough or damaged; DSTDP melt elasticity, extrusion swell uneven
Lösung
1) Raise extrusion temperature to 160-200°C; 2) polish die inner wall Ra<0.4μm; 3) reduce extrusion rate 10-15%; 4) add 0.3-0.5wt% external lubricant
Wichtigste Erkenntnis
Rough surface is caused by low-temperature extrusion and die defects; raising temperature and polishing the die are the core countermeasures
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