Molding Process
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POE toughened PP impact strength not up to standard
Problem Phenomenon
POE/PP blend impact only 3-5kJ/m², below the 10kJ/m² target
Cause Analysis
POE dispersed phase particle size >1μm too large instead of 0.2-0.5μm for effective toughening; addition amount <10wt% insufficient
Solution
1) POE 15-20wt%; 2) Twin-screw 300-400rpm; 3) POE-g-MAH 1-3wt%; 4) Control cooling to avoid coarsening
Key Takeaway
The key to POE toughened PP is dispersed phase 0.2-0.5μm and interfacial adhesion
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