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Problem & Solution

Practical answers to common plastic material challenges

11636 questions
Q
MP surface microcracks
A
microcracks are caused by excessive internal stress; annealing and crack-resistant design are key
Production & Quality MP microcrack internal stress annealing stress concentration design
Q
MP poor surface gloss
Q
MP fast UV aging
A
fast UV aging is caused by photo-oxidation; UV absorber and HALS are key
Material Analysis MP UV aging UV absorber HALS radical scavenging
Q
MP material changeover residue
A
changeover residue is caused by incomplete cleaning; thorough cleaning and disassembly are key
Processing Machinery MP changeover residue purging material screw disassembly dead zone cleaning
Q
MP unstable shrinkage rate
A
unstable shrinkage rate is caused by batch differences and temperature fluctuation; raw material and temperature control are key
Material Analysis MP shrinkage rate batch difference temperature control stability crystallinity consistency
Q
MP compression molding incomplete curing
A
MP thermoset curing requires the three parameters of temperature, time and pressure to be sufficient
Molding Process MP compression molding incomplete curing curing temperature curing time compression pressure
Q
MP internal coarse crystallization
A
coarse crystallization is caused by slow cooling; fast cooling and nucleating agent are key
Molding Process MP coarse crystallization spherulite refinement nucleating agent cooling rate
Q
MP poor weather resistance
A
poor weather resistance is caused by photo-oxidation; UV+HALS+antioxidant triple protection is key
Material Analysis MP weather resistance UV absorber HALS photo-oxidation
Q
MP extruded pipe ovality exceeding standard
A
ovality is caused by uneven cooling and clamping; annular cooling and uniform haul-off are key
Extrusion & Post MP pipe ovality annular cooling vacuum sizing uniform haul-off
Q
MP extruded film gel particles
A
gel particles are caused by incomplete melting; raising temperature and mixing are key
Extrusion & Post MP film gel particle melting temperature mixing section high molecular weight component
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