Injection Molding
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MP Periodic Surface Ripples
Problem Phenomenon
Periodic ripples with 5-15mm spacing on the surface of MP products
Cause Analysis
Periodic fluctuation of injection speed; unstable hydraulic system; unstable screw rotation speed
Solution
1) Overhaul the injection system to stabilize pressure and speed; 2) Replace hydraulic drive with servo motor drive; 3) PID control to stabilize injection parameters
Key Takeaway
Ripples are caused by unstable injection; equipment overhaul and PID control are key
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